Engine tuneup procedures series 60 gas, 1217 engine valve, injector height, and jake brake timing, 125 engine ventilating system, 378 engine views series 60 gas, 36 engine, daily maintenance, 4 engine, first time start, 1 engine, test report form, 1119 exhaust manifold series 50 gas, 6. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Tool j47388 must be fully engaged with the fuel injector cup to prevent damage to the tool and the cup. Search results for detroit cylinder head for sale on. Does your diesel engine have fuel in the coolant or coolant in the fuel. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Fuel injection free delivery possible on eligible purchases. What are the detroit diesel series 60 torque specs. Also, i just did 26 ftlbs on the injector bolts, since that was the higher of the two factory specs and i didnt want to break anything. Ive heard from some that the head has to come off for this. N3 injector tube installation for 60 series detroit diesel engines. On ddec ii injectors only, etch the last four digits of injector part number on the load plate. Also would like to know clearances so i can tune it up while valve cover is off.
Detroit diesel is one of the three major engine manufacturing companies in the united states alongside cummins and caterpillar. This tool pulls the cam drive gear hub and thrust plate. Beginning in 2004, these engines started using a n3 injector which required a different housing than previous injectors. Detroit diesel injector troubleshooting diesel engine. Fuel is drawn from the fuel tank and pushed by the fuel pump to the fuel injectors. The injector sleeve for these engines screws into the head. Fuel injectors are a primary component of all diesel engines. The easiest way to identify a replacement injector for your engine is look at the circular plate that is right on the injector itself. Unfollow detroit series 60 injector to stop getting updates on your ebay feed. I have a 2001 freightliner classic xl with 60 series detroit 14 liter. Use the fiber washer it will help eliminate oring failure. Tt00006 n3 injector tube installation for 60 series detroit diesel. Tt00006 n3 injector tube installation for 60 series detroit. Need the injector cup torque spec for detroit 14 liter.
On a series 60 engine eui, only the injector solenoid and seal rings are serviceable. A specially designed puller to remove seated injectors from the cylinder heads of detroit diesel series 60 inline 6 engines. Detroit engines are used in a variety of sectors, including onhighway, industrial and marine applications. How to setting up injector n3 detroit diesel series s 60 into. Detroit forum series 60 fuel problem 4064 on 20100124. With the overhead camshaft design, the cylinder head.
It would something like 5575, 7045, 7466, 7650 or others. Series 60 detroit diesel engines catalog page 94, fuel injector group. Injector sleeve installation on 20082017 detroit diesel. Adjust valves and injectors in the same cylinder following the procedures in 1 through 7. Need the injector cup torque spec for detroit 14 liter engine serial. Loosen the bolt 60 degrees 1 6 of a turn, or one bolt flat. Detroit 60 series invehicle injector cup pullerremover. For your convenience, please use the product links below to shop our inventory. Can anyone tell me if you have to take the head off of a detroit 60 series to replace the injector cups. Detroit diesel engine info, torque specs, and identification. Detroit diesel 71 series fuel injectors showhide details we stock new and remanufactured fuel injectors and injector assemblies for detroit diesel 271, 371, 471, and 671 natural and turbocharged engines.
Freightliner century 14l series 60 injector change youtube. Detroit engines use fuel injectors as part of the fuel system. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. On jan 24, 2010, a question titled series 60 fuel problem 4064 was added to the detroit forum on diesel talk. Detroit diesel engine information, partsservice manuals, flywheel housing sae sizes, torque specifications, and model identification charts. Jul, 2010 on jul, 2010, a question titled need torque specs. This tool works in the vehicle to remove cups, rather than using the oem tools j338804 and j52865. Using injector cup removal installation tool install injector tube in injector bore. Need the injector cup torque spec for detroit 14 liter engine. I have fuel getting into my coolant system, and am told it is injector cups. Using injector tube tool j48824 or j46904, install the injector tube in the injector bore. Tt00006 n3 injector tube installation for 60 series. Injector remover detroit diesel series 60 a specially designed puller to remove seated injectors from the cylinder heads of detroit diesel series 60 inline 6 engines. Loss of compression in series 60 engines may result from a variety of sources, including worn or broken fire or compression rings, holes in pistons, leaky valves, scored or worn cylinder walls, leaky or broken gaskets and cracked cylinder heads or cylinder liners.
Misfiring cylinder detroit diesel troubleshooting diagrams. All information and resources previously found on ddcsn such as service and parts support information are now available on. I have also heard that the head does not need t come off. Fuel injector series 60 detroit diesel engines catalog. Detroit diesel series 60 specs, bolt torques and manuals. The valve and injector operating mechanism is located entirely in the cylinder head. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds. Bosch has 4 new otc heavyduty fuel injection tools auto. Disconnect the six fuel injector solenoids from the wiring harness by spreading the tabs and pushing down. A cylinder that failed to fire or was low in power is indicative of a failed injector. Torque them to the new specs in sequence as outlined in the smart book. The series 60 overhead camshaft design eliminates the need for push rods.
Torque injector assembly using the following procedure. Check out 44 detroit series 60 injector parts for sale. This deepwell 12mm socket is used to torque the rocker arm nut to oe specification and has a stepped outside diameter for proper clearance and. The aera technical committee offers the following information on injector sleeve. Why is diesel in my radiator detroit diesel 60 series. Tip of the injector must be flush with the fire deck or sunk into the. Ddcsn sundown ddcsn detroit diesel customer support. Remove the valve coverintake manifold, leaving the wiring harness connected to the fuel.
Cover the injector hole in the cylinder head to keep out foreign material. Detroit diesel engine index to workshop manuals, specs, bolt torques, spec sheets at barrington diesel club. Feb 15, 2009 i need torque and specs for detroit series 60 12. Tightening those oil rail bolts made me very nervous, being aluminum, be very sure of your torque wrench accuracy. The 5877 is designed for use on detroit diesel series 60, mbe 900 and. See figure bolt identification for series 60 engines built after september 2002. We offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. Otc releases new fuel injection tools for heavyduty detroit. Kaster 3350 injector height gauge for detroit diesel engine hand tools engine tools. See figure cylinder head assembly and mating components figure 1. The 5877 is designed for use on detroit diesel series 60, mbe 900. Feb 20, 2017 does your diesel engine have fuel in the coolant or coolant in the fuel. The otc injector cup removalinstallation tool is a twotool set that. Detroit diesel series 60 fuel injectors showhide details we offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11.
Detroit diesel series 60 connecting rod bolts 1187 lb. Install injector cup removalinstallation tool into injector bore. If an incorrect bolt length too long is used, the cup plugs installed in the cylinder block can be pushed out into the gear train causing severe damage to the gear train. The bolts should be tighten by alternating end to end and side to side. On nov 9, 2008, a question titled series 60 thumpknocking sound 3200 was added to the detroit forum on diesel talk. How to remove detroit diesel injectors it still runs. Injector sleeve installation on 20082017 detroit diesel dd15. Use j46904 for screwin stainless cups 2401039 23538840 2401035 23533148 use j48824 for screwin stainless cups 2401045 23534745 23538829. We help you find the heavy duty truck parts that you need. Consult the current original equipment manufacturers service manual for the. Detroit 60 series invehicle injector cup pullerremover save yourself many hours of labor by not having to remove the heads. The heart of the diesel engine is the fuel injection system. Search results for detroit cylinder head on heavytruckparts.
Apparently, the original springs allowed injector plungers to float at high rpm. Final recalibrations were performed on this engine injectors and replaced the o rings, after replacing the o rings and recalibrating the. The detroit diesel series 60 is a inline6 fourcycle diesel engine that was first produced in 1987. Detroit diesel 71 series fuel injector 271 371 471 60. The fuel injector replacement will be very similar for detroit series 60 for 1998 to 2007 the valve cover removal may vary. The others are an injector remover, fuel injector torque adapter, and injector cup. I am looking for torque specs, i have a series 60 and just changed a injector. Detroit diesel electronic unit injectors diesel engine. A thrust bearing under the puller nut reduces friction during operation for smooth, easy injector removal. Tt00041 injector sleeve installation on 20082017 detroit diesel. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. There is no change to the procedure other than the new torque value. This video describes what injector cups are, how to.
Beginning in 2004, these engines started using a n3 injector which required. Jun 21, 2018 2009 freightliner century class with a series 60, injector change with a new valve cover gasket and a new injector harness. It has fuel in fuel filters but wont crank unless i shoot started fluid to it. Detroit offers a complete line of heavyduty diesel engines, axles, transmissions, safety systems and connected vehicle services for the commercial transportation industry in both the onhighway and vocational markets. Detroit diesel series 60 engine toolsequipment facebook. The series 60 cylinder head combines intake and exhaust valve porting and fuel injector seats with water jacketing to cool the ports, injectors and combustion chamber area. Remove carbon from the injector exterior in the area where the tip joins the nut, using wire buffing wheel, j 7944. Injector remover detroit diesel series 60 otc tools.
Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. The plate would have 2 to 4 digit number that may start with a letter. Bottom injector adjusting screw with a screwdriver. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. The new head bolt can be used with the former cylinder head gaskets, the former head bolts cannot be used with the new head gasket. Install injector tube on injector cup removalinstallation tool. How to troubleshoot a detroit diesel injector by jeff woodward. Separate camshaft followers are not needed, since the rocker arms incorporate follower rollers riding directly on the camshaft lobes, transmitting camshaft motion to the valves and. Easily find what you need from 1,646,335 parts available. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Introduction this technicians guide explains the fuel injection system operation and is mainly focused on the electronic unit injector. I need torque specs on 2006 detroit 60 cam and injector. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired.
If cylinder head has been removed ensure edge cup is flush with the fire deck. Injector height gauge for detroit diesel engine kastar. Tighten the adjusting screw until the injector plunger bottoms out, torque value should be 4. Hicustomer welcome to ja, i am buddy and i will help you out. Advanced blackening solid steel process, durability and anticorrosion. How to troubleshoot a detroit diesel injector it still runs.
Check the engines option label on the valve cover for injector setting information. Tt00041 injector sleeve installation on 20082017 detroit. Tt00006 n3 injector tube installation for 60 series detroit diesel engines s. Injector height gauge for detroit diesel engine kastar 3350. How to setting up injector n3 detroit diesel series s 60. Fuel injector series 60 detroit diesel engines catalog page 94. If you have to,,,get the proper overhead done by someone you trust to do it write. Or, release the retaining tabs of the wiring harness connector and push the connector body toward the inside of the valve coverintake manifold. Turn injector cup removalinstallation tool and injector tube counter clockwise to remove. Use high temperature nickel based antiseize lubricant to coat injector tube threads. Basic specs are free and open to everyone they usually include engine images, displacement, dimensions and weight, essential bolt tightening torques, plus characteristics of the engine e.
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